Concrete Types

Clay Pot / Hollow Pot Floor Structure

Clay Pot / Hollow Pot Floor Structure

Aithon SFS has extensive experience in upgrading the fire resistance of Hollow / Clay Pot floors up to and including REI 120. Pot and Beam floors incorporate clay hollow blocks (Sometimes referred to as pots), supported on a series of parallel concrete beams or ribs

Increasing the fire resistance of Clay / Hollow pot floors present a challenge as the assessment of thermal exposure and the estimation of the temperature distribution within the member is complicated by the presence of two differing materials.

The most practical way to increase the fire resistance of this particular construction is by initially upgrading the fire resistance of the hollow pots to the design fire exposure which allows the beam element of the floor to then be considered as exposed to fire from one side. The Aithon SFS coating has been specifically tested to upgrade the fire resistance of clay/hollow pots to R120.

The beam element of the floor then can be considered as exposed to fire from one side which is considerably less onerous than the calculations for a beam exposed to fire from three sides. Indeed, the level of fire exposure can sometimes determine whether the design fire rating can be achieved.

The Aithon SFS coating solution also provides other benefits when being considered against traditional systems

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Advantages of System

Advantages of System

Lightweight, negligible extra loading on structure!

No additional fixings required for mesh or frame. Very important to minimise fixings so integrity of pots is not compromised.

Beams are still visible. This is very important as frequently the Structural Engineer will advise against fixings on the underside of ribs / beams to avoid compromising the structural integrity of that element.

The system assists durability as it provides a barrier to Carbonation.

Speed of application, with minimal clean up.

Clay Pot / Hollow Pot Structure

Clay Pot
Hollow Pot

1 / 2 Way Waffle Ribbed Slab

1 & 2 Way
Ribbed Slab

1 & 2 Way Flat Slab

1 Way & 2 Way
Flat Slab